In the world of heavy demolition and mining, the hydraulic breaker is the most hardworking attachment on the job site. However, it is also the most vulnerable. Statistics show that over 70% of premature breaker failures are caused by improper lubrication.
To solve this, industry leaders are turning away from manual greasing and adopting the Universal Automatic Lubrication System (ALS). Here is why this technology is a game-changer for fleet managers and operators worldwide.
The Problem: The “Human Factor” in Maintenance
Hydraulic hammers operate at high frequencies, creating immense friction and heat between the chisel and the bushings. Traditionally, operators are required to stop the machine and manually grease the hammer every two hours. In reality, busy schedules often lead to skipped maintenance. “Dry firing” even for a few hours can score the bushings, snap the chisel, and lead to catastrophic piston damage.
The Solution: What is a Universal ALS?
A Universal Automatic Lubrication System is a pulse-driven pump unit designed to deliver a metered amount of specialized chisel paste to the breaker’s critical wear points while the tool is in operation.
The term “Universal” is key: these systems are engineered with a modular mounting interface and adjustable hydraulic pressure settings, making them compatible with almost any breaker brand—from Caterpillar and Komatsu to Sany, XCMG, and Soosan.
Key Technical Features
Hydraulic Pulse Technology: The pump is triggered by the hydraulic pressure of the breaker’s own strike cycle. Every time the hammer hits, a tiny amount of grease is delivered.
Adjustable Flow Control: Not all rocks are the same. A universal system allows you to increase grease flow for heavy mining or decrease it for light demolition, ensuring zero waste.
Heavy-Duty Construction: Designed to withstand the extreme vibration of 20–50 ton rock breakers, the pump units are typically protected by reinforced steel housings.
Transparent Reservoir: Allows for a 1-second visual check of grease levels during daily walk-arounds.
The Benefits: Why Invest?
- Zero Downtime
By eliminating the need to stop and grease manually, an ALS adds 45 to 60 minutes of productive striking time to every 10-hour shift. Over a month, this translates into days of extra revenue.
- 50% Longer Part Life
Continuous lubrication creates a “grease seal” around the lower bushing. This not only reduces friction but also prevents dust, sand, and water from entering the hammer’s internal chamber.
- Reduced Grease Waste
Manual greasing is often messy and inefficient. A universal ALS delivers the “Golden Amount”—the exact volume needed—reducing grease consumption and keeping your job site cleaner.
- Universal Adaptability
Whether you are managing a fleet of different excavator brands or upgrading an older hammer, a universal system ensures you don’t need a proprietary part for every machine. One system fits all.
Expert Tip: The Importance of “Chisel Paste”
A lubrication system is only as good as the lubricant it pumps. Always use high-performance Molybdenum Disulfide (MoS2) Chisel Paste. Unlike standard grease, this paste is rated for temperatures up to 1000°F and won’t melt under the extreme pressure of a hydraulic hammer.
Conclusion
The Universal Automatic Lubrication System for Hydraulic Breakers & Hammers is more than just a maintenance tool; it is insurance for your investment. By automating the most critical task on the job site, you ensure your equipment works harder, lasts longer, and remains profitable.
| Item | Specification |
|---|---|
| Output pressure | 120bar |
| output volume | min 200cc ~ Max 400cc |
| weight | 6 kg – 8 kg, 10 kg – 14 kg , 15 kg – 20 kg |
| Size | 04: 120mm x 72mm x 207.5mm |
| 06: 140mm x 93mm x 305mm | |
| 08: 140mm x 93mm x 353mm | |
| Mounting hole spacing | 04: 98mm × 52mm (Ø11) |
| 06/08: 114mm × 74mm (Ø12.5) | |
| Output port | G 1/4″ |
| Applicable temperature range | -30°C ~ 60°C (14°F to 140°F) |